Being laser-focussed on Sheet Metal & Fabrication has enabled Belmaks to super-specialise in our Technology, Product and Processes

Manufacturing Strengths

9 state-of-the-art Manufacturing Plants in major Automotive hubs of India with Large Press shops, Weld shops, Paint-shops, Fabrication Shops and Assembly Lines

  • New Plants Planned in 2022-23 in Tamil Nadu and Rajasthan (Under Construction)
  • Philosophy of setting up next-door-to-customer plants for unparalleled JIT and DOL service.
  • More than 6 Lac sqft of Covered Manufacturing Area

FORMING

  • The first press installed in Belmaks was a small flywheel press, back in the late 1970s. Today we have 65+ presses and multiple stamping lines and we are continuously adding more!
  • 15 Heavy Presses (500T to 1200T) with Big Bed Sizes (4m * 2.5m)- Schuller, Aida, Komatsu, Mori etc. Will add hot-stamping line in 2023

LIGHT-WEIGHTING SOLUTIONS OFFERED USING SOPHISTICATED INHOUSE TOOLING CAPABLE TO FORM HIGH STRENGTH STEELS COMPLEX PARTS WITHOUT ANY SPRINGBACK.

JOINING

Whether its long and strong weldments required in crushing industry undergoing harshest vibratory settings or if its robotic hemming and spot-welding of most-aesthetically important cabin and BIW panels or riveting and bolting complete truck frames- Belmaks has got you covered!

JOINING APPLICATIONS

  1. MIG/MAG/TIG/SAW/SPOT welding
  2. Robotic Welding Cells and Shuttles
  3. Robotic Welding Cells and Shuttles
  4. Robotic Hemming on Kuka Lines
  5. Pasting, Gluing & Sealant Application
  6. Rivetting & Bolting
  7. Special assembly SPMs

BEST WELDING IN OUR INDUSTRY- WE INVITE YOU TO COME WITNESS AT ANY OF OUR PLANTS! WE ARE PROUD OF OUR MASTER WELDERS MAKING MANUAL WELDS LOOK EVEN BETTER THAN ROBOTIC

FABRICATION

Belmaks is known in the industry for mass-producing the toughest and most complex heavy fabrications with tightest tolerances.

We build complete chassis and structural assemblies for Commercial Vehicles and Off-highway vehicles -Mobile Crushers, Backhoe Loaders, Special Applications etc

At all locations, we have Large Fabrication Shops with all CNC machinery in-house Maturity in all materials- HR, HSLA, CRCA, SS, Aluminium components

DEEP EXPERIENCE IN HIGH STRENGTH STEELS AND INHOUSE MACHINERY THAT CAN HANDLE SUCH JOBS, LARGEST JOBS IN LARGEST NUMBERS, CONSTANTLY OFFERING VAVES AND LIGHT-WEIGHTING

SURFACE TREATMENTS

All Belmaks plants are fully-integrated - from 1st shops to final Paint shops. Having all facilities under 1 roof, allows us to be a 1-stop solution for customers.

Depending on the surface quality requirements, we select the most apt process jointly with our customer. We have strong partnerships with all reputable technology partners.

More than 12 paintshopsacross our plants
  • 3 Product-Dedicated CED lines for A-grade Cabin Panels and for Frame Parts.
  • 5 Powder Coating Shops with Phosphating Lines
  • Newly Installed automated Organic Coating PT Line- Our Latest Pride
  • Conveyorized Paint Lines with Big Liquid-paint booths & Ovens for Truck Bodies, Tippers and Heavy fabs
  • Shotblasting and Pickling Plant

BEING 1ST ADOPTERS OF ALL LATEST TECHNOLOGIES, WE TODAY POSSESS DECADES-LONG EXPERIENCE IN VARIOUS TYPES OF COATINGS. WE SETUP PRODUCT-DEDICATED CUSTOMISED LINES ALLOWING CUSTOMER TO GET THE CORRECT, MOST EFFICENT AND COST-EFFECTIVE SOLUTION. ALL LINES INLCUIDNG CED ARE DESIGNED INHOUSE.

ASSEMBLY

All Belmaks plants are fully-integrated - from 1st shops to final Paint shops. Having all facilities under 1 roof, allows us to be a 1-stop solution for customers.

Depending on the surface quality requirements, we select the most apt process jointly with our customer. We have strong partnerships with all reputable technology partners.

  • Our company has matured to a level where customers trust us to provide completely built-up assemblies (with proprietary BOPs)and that too as a single-source
  • Multiple next-door, Conveyorized Speed Lines acting like an extension of the OEM.
  • Capability of contract-manufacturing complete vehicles in low volumes

ALL OUR ASSEMBLIES LINES ARE CONCEPTUALISED, DESIGNED AND ABOUT 60% MANUFACTURED AND ASSEMBLED ON OUR OWN. WE HAVE ABOVE 1.5 KM (1 MILE) OF CONVEYORS LINES RUNNING IN OUR PLANTS

QUALITY VALIDATION & LOGISTICS

Quality is first per Company Policy. We are maintaining single-digit ppm levels despite 100s of Part Numbers.

Weather it’s a critical stamped component or a heavy fabrication, we achieve the tightest tolerances.

LOGISTICS

  • End-to-end Logistics Support- Covering entire India and the world.
  • Packing & Freight Design- Innovative cost-effective solutions for critical parts including A-grade cabin panels all throughout India
  • Local Service- 4 of our plants are next-door to customer and 4 plants are within 1 Hr driving radius.Local Warehousing for non-local customers.
  • Supply-and-apply Facilities- Teams stationed at customer's end

NO QUALITY, NO BELMAKS, NO FUTURE

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